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Industrial Infrastructure · 2024

Battery Cell Manufacturing Plant

A 1.6 million square foot battery cell plant where Jacob Wiseman ran the schedule, cost forecast and trade packages for the owner from site work to first production.

Owner
Confidential
Location
U.S.
Our role
Agency construction manager
Delivery
Agency CM
Scale
1.6M SF
Completed
2024
The brief

A 1.6 million square foot cell plant with dry rooms and formation lines, where we ran the schedule, cost forecast and trade packages for the owner from site work to first production.

The owner had committed to a production start date to customers before design was complete. Dry rooms, formation areas and process utilities had demanding tolerances, and dozens of prime contracts, equipment vendors and process installers had to share one site. Without one integrated schedule, nobody could see which late package was pushing first production.

How we built it

The approach.

  1. 01

    One integrated schedule

    We built and maintained a master schedule that tied every prime contract, equipment delivery and process installation to first production.

  2. 02

    Packages bid in waves

    Site, structure, envelope and utility packages were released in waves so construction could start while process design finished.

  3. 03

    Forecast the owner could trust

    A monthly cost and schedule forecast showed trends, exposure by package and the decisions needed to hold the production date.

  4. 04

    Equipment handoffs managed

    Each area had a ready-for-equipment date, inspected and accepted before process vendors moved in.

The outcome.

1.6MSquare feet
38Trade and prime packages coordinated
1Integrated master schedule
On dateFirst production

“With forty contracts on one site, the owner needs one plan. We kept it honest, even when it was showing bad news.”

Project controls manager, Jacob Wiseman
Industrial Infrastructure

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